Determination of Melt Mass Flow Rate (MFR) and Melt Volume Flow Rate (MVR)

Extrusion plastometers provide standard values for the melt index (MFR) and the volume index (MVR) of filled and unfilled thermoplastics to ISO 1133, ASTM D 1238 and similar Standards.

Zwick produces straightforward extrusion plastometers for Method A and instruments with automatic displacement measurement which can be used for measurements to Methods A and B.

CFlow Fließprüfgerät

Method A

The Cflow extrusion plastometer consists of an extrusion barrel which is heated exactly to a pre-set temperature, a die of standardized diameter and a piston with a weight applied to its upper end. The material to be tested is loaded into the extrusion barrel; after a specified pre-heating period it is extruded through the die by the force of the weight acting on the piston. The extrudate is cut off at constant time-intervals and weighed. The result is the melt mass flow rate (MFR), which is calculated from the extruded mass per 10 minutes.

This method is suitable for individual tests with lower specimen flow.

Zwick 4106 Verfahren B

Method B

This method requires the extrusion plastometer to be equipped with a displacement transducer which measures piston travel during the test. The melt volume flow rate (MVR) is the extruded volume per 10 minutes.

This method is often used in production checks as it is more suitable for automation and simpler in operation, mainly because no weight determination is necessary for the individual extrudate cuts. Provided the density of the melt is known, the MFR value can be calculated; melt density can be determined by connecting a balance to the device.

In some cases it can be of interest to know the ratio between flow rates determined under different piston loadings. This value is known as ‘Flow Rate Ratio’ (FRR).

Aflow plastometers are equipped with a load-change function. This allows tests from one barrel-loading at different weight steps, saving time compared with individual measurements.

The weight steps can be programmed in an ascending, descending or mixed sequence. The test sequence can be time-controlled or displacement-controlled for each measurement step, giving the operator maximum freedom in the arrangement and optimization of test methods.

Typical Products for this Application:

 

Aflow Extrusion Plastometer

The Aflow extrusion plastometer was developed especially for laboratories with high specimen throughput and therefore features robust design and convenient operation. The instrument supports all common worldwide standards, including ISO 1133 and ASTM D 1238. For the determination of melt mass flow rate (MFR) and melt volume flow rate (MVR) according to the methods A, B, C and D.
 

 

Cflow Extrusion Plastometers

The easy-to-use Cflow extrusion plastometers have been designed as a stand-alone instrument. They are specifically intended for MFR determination and are suitable for goods inwards checks.
 

 

Mflow Extrusion Plastometers

The basic versions of the Mflow extrusion plastometers are used to determine the melt mass flow rate (MFR). Use of the displacement transucer expands their function to include determination of melt volume flow rate (MVR) and automatic adaptive parameter configuration. Typical uses are in quality control and goods inwards.
 


Videos

 

Zwick Mflow Extrusion Plastometer - Fließprüfgerät

Mflow Extrusion Plastometer to Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate ...
Video 00:03:33
46_Zwick_Mflow_Extrusion_Plastometer_-_Fliesspru__fgera__t.wmv (19.4 M)
 

Zwick Aflow Extrusion Plastometer - Fließprüfgerät

Aflow Extrusion Plastometer to Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate ...
Video 00:04:43
47_Zwick_Aflow_Extrusion_Plastometer_-_Fliesspru__fgera__t.wmv (32 M)

Contact

Zwick Asia Representative Office Vietnam
Tel.  +84 - 8 38120 545
E-Mail  info@zwick.vn